CompAI Process Safety CompAI

29 CFR 1910.119  ·  40 CFR PART 68

Every element of your ammonia PSM program, in one system of record.

CompAI runs the fourteen OSHA elements and six EPA elements your anhydrous ammonia refrigeration facility is required to maintain — process hazard analysis, mechanical integrity, training, incident investigation — with citations attached to every checklist item, not buried in a binder.

Built for cold storage, food processing, and industrial refrigeration facilities operating under 40 CFR 68 — and for smaller ammonia systems below the 10,000 lb threshold using a voluntary program instead.

psmcomp.ai/app/dashboard
CompAI Process Safety Dashboard showing overdue tasks, work order status distribution, ammonia inventory, compressor oil log, and high-priority tasks

The actual Process Safety Dashboard — live compliance status, work orders, and inventory tracking for one facility.

See CompAI in about a minute

Live inventory, RAGAGEP tracking, the Inspectors Toolbox and the ammonia technical assistant.

A PSM violation isn't a paperwork problem until it's an ammonia release.

Most PSM programs fail quietly: a PHA revalidation slips past five years, a compliance audit report goes missing, a relief valve inspection gets logged in a spreadsheet nobody opens again. None of that shows up until an inspector — or an incident — goes looking for it.

CompAI keeps the fourteen OSHA elements and six EPA elements as living records instead of static binders: each one shows what's current, what's due, and what the actual regulation requires, with the citation attached to the requirement rather than filed away in a separate document.

20 elements, one record

Fourteen OSHA elements. Six EPA elements. Nothing left to a binder.

OSHA · §1910.119

Employee Participation

OSHA · §1910.119

Process Safety Information

OSHA · §1910.119

Process Hazard Analysis

OSHA · §1910.119

Operating Procedures

OSHA · §1910.119

Training

OSHA · §1910.119

Contractors

OSHA · §1910.119

Pre-Startup Safety Review

OSHA · §1910.119

Mechanical Integrity

OSHA · §1910.119

Hot Work Permit

OSHA · §1910.119

Management of Change

OSHA · §1910.119

Incident Investigation

OSHA · §1910.119

Emergency Planning & Response

OSHA · §1910.119

Compliance Audits

OSHA · §1910.119

Trade Secrets

EPA · 40 CFR 68

Management System

EPA · 40 CFR 68

Hazard Assessment

EPA · 40 CFR 68

Prevention Program

EPA · 40 CFR 68

Emergency Response

EPA · 40 CFR 68

RMP Submission

EPA · 40 CFR 68

Recordkeeping & Updates

Platform

Built around how a PSM program actually runs day to day.

Mechanical integrity, per IIAR 6

Inspection checklists for compressors, vessels, evaporators, and relief systems, tracked against the RAGAGEP edition your facility actually inspects to — with a flag if that edition falls behind the standard body's current one.

SOP drafting, grounded in your process

Generate a first draft of startup, shutdown, and emergency operating procedures from your facility's actual equipment list — reviewed and finalized by your team, never presented as a substitute for engineering sign-off.

Deadlines that don't depend on memory

Three-year audit cycles, five-year PHA revalidations, training refreshers — tracked automatically and surfaced before they're due, not after an inspector asks where the report is.

A record of who changed what

PHA recommendations, MOC records, and incident investigations carry an audit trail tied to the signed-in user — not a free-text name field anyone could type over.

Built in

A technical assistant that only knows your industry.

The CompAI Technical Assistant is grounded specifically in ammonia refrigeration engineering and OSHA/EPA process safety regulation — not a general-purpose chatbot with a safety topic bolted on. Ask it something outside that scope and it says so, rather than improvising an answer.

Equipment-level knowledge

Screw and reciprocating compressors, evaporative condensers, pressure vessels, oil systems, valves and piping — by manufacturer and configuration, not generic refrigeration theory.

Citations, not just answers

Responses reference the actual standard behind them — 1910.119, 40 CFR 68, ANSI/IIAR, ASME, ASHRAE — so you can verify the source instead of taking the answer on faith.

Mechanical integrity support

NDT and inspection intervals, relief valve testing cadence, vibration and oil-sampling guidance, and RAGAGEP references for your mechanical integrity program.

First-draft SOPs from your equipment list

Generates a starting draft of startup, shutdown, and emergency procedures based on the equipment actually on file for your facility — always reviewed and finalized by your team before use.

The Assistant supports your process safety program — it doesn't replace the judgment of a qualified process safety engineer, and nothing it produces should be treated as final without your team's review.

CompAI Technical Assistant
What's the required replacement or bench-test interval for dual relief valves on our high-pressure receivers?
Per ANSI/IIAR 2, dual relief valve arrangements are to be replaced or bench-tested at a maximum interval of 5 years. Check your mechanical integrity records for the last replacement or test date on each vessel to confirm which are due.
What's a good chili recipe for the crew's holiday potluck?
That's outside what I'm set up to help with — I'm restricted to ammonia refrigeration, process safety, and mechanical integrity topics. Happy to help with anything on those fronts.

10,000 lbs and above

Full PSM & RMP

Facilities at or above the threshold get the full fourteen-element OSHA program and six-element EPA program — PHA, PSSR, compliance audits, RMP submission tracking, all of it.

Below 10,000 lbs

ARM Program

Smaller systems aren't exempt from safety obligations, just from PSM/RMP. CompAI runs the fifteen-element ARM program instead — grounded in the General Duty Clause and EPCRA — and switches automatically if your inventory crosses the line.

Get instant demo access to your sandboxed CompAI facility.

Fill out the form below to provision a real, isolated, time-limited demo account. You'll get immediate hands-on access to a sandboxed environment pre-loaded with realistic OSHA PSM and EPA RMP compliance records.